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 Help!!! Bush Guide is stuck!

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4 posters
AuthorMessage
rcarrillojr
Scooter Rider
Scooter Rider


Number of posts : 25
Location : Bakersfield, CA
Points : 3367
Registration date : 2012-08-19

Help!!! Bush Guide is stuck! Empty
PostSubject: Help!!! Bush Guide is stuck!   Help!!! Bush Guide is stuck! I_icon_minitimeMon Oct 22, 2012 11:37 pm

I recently attempted installing the hyperpro springs on my front forks. It was all going well until I started to reinstall everything. I replaced the bush slide on the bottom of the inner fork, but I made the mistake of putting the bush guide in the outer fork first. Now the fork tube won't go in and the bush guide won't come out! How do I remove it without damaging the inside of the outer fork?
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KurtPerthWA
Silver Wing Guru
Silver Wing Guru
KurtPerthWA

Number of posts : 1707
Age : 72
Location : Belmont, Perth WA
Points : 6999
Registration date : 2009-01-19

Help!!! Bush Guide is stuck! Empty
PostSubject: Re: Help!!! Bush Guide is stuck!   Help!!! Bush Guide is stuck! I_icon_minitimeTue Oct 23, 2012 5:15 am

Try gently heating it. The alloy expands more than the steel and it could just be enough to loosen the grip.
Not really much there to work with, but something like an old flat blade screw driver and make it into a smallish slide hammer by bending the tip to form a small lip. Gentle is the key any way you go.
If all else fails use a dremmel and carefully grind or cut away the steel and replace the bush with a new one.

Anyone else?
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Waspie
Silver Wing Guru
Silver Wing Guru
Waspie

Number of posts : 2392
Age : 69
Location : Portland, UK
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Registration date : 2009-07-26

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PostSubject: Re: Help!!! Bush Guide is stuck!   Help!!! Bush Guide is stuck! I_icon_minitimeTue Oct 23, 2012 6:38 am

Ooops sorry, When I saw Kurt had posted in 'Help!!! Bush Guide is stuck' I - wrongly, assumed Kurt was lost in deepest darkest Oz!!! Nearly called my bud who is the Australian SAR business!!

Close call!!!!! Embarassed
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https://www.facebook.com/Waspie41
tinman
Silver Wing Guru
Silver Wing Guru


Number of posts : 1299
Age : 73
Location : Matheson, Ontario, Canada
Points : 4974
Registration date : 2011-11-29

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PostSubject: Re: Help!!! Bush Guide is stuck!   Help!!! Bush Guide is stuck! I_icon_minitimeTue Oct 23, 2012 7:29 am

There is socket bolt on the bottom of the fork tube . Remove the bolt to let air pressure out ,put one of the tube in a vice with a felt pad,and twist the other out.Get a service manual ,go to page 14 13 for pics of parts assembly. motorcycle
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