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 Hi Beam Break Out Connector

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3 posters
AuthorMessage
ehaughn
Maxi-Scooter Rider
Maxi-Scooter Rider
ehaughn


Number of posts : 131
Age : 55
Location : Norcross, GA
Points : 5337
Registration date : 2010-06-13

Hi Beam Break Out Connector Empty
PostSubject: Hi Beam Break Out Connector   Hi Beam Break Out Connector I_icon_minitimeTue Nov 30, 2010 10:05 pm

Hey All,

Hope all is well.

I finally got around to building my hi-beam break out connector.

With the hi-beam switch turned on, I can toggle between using the hi-beam and auxiliary lighting.

Now that I have the wiring figured out, I hope to chose some LED's.

See attached diagram.

Also, can someone tell me how to embed an image?
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Hi Beam Break Out Connector AttachmentCopy of DSC00187.JPG
Break-out wiring harness
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Cosmic_Jumper
Site Admin
Cosmic_Jumper


Number of posts : 4416
Age : 81
Location : damn near Philadelphia, PA
Points : 10593
Registration date : 2009-06-12

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PostSubject: Re: Hi Beam Break Out Connector   Hi Beam Break Out Connector I_icon_minitimeWed Dec 01, 2010 10:28 am

Nice job!!

Were you able to purchase that (male) 'plug into high beam connector' for the wire harness? I've seen the H7 (female) headlamp connectors at Pep Boys & Advance Auto, but have never seen that male plug available -either in an H7 or regular 2-3 wire headlamp format.

I assume that that connector is the 12V power-in point for this aux circuit.

Tim
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joncallihan
Silver Wing Guru
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Number of posts : 1025
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PostSubject: Re: Hi Beam Break Out Connector   Hi Beam Break Out Connector I_icon_minitimeWed Dec 01, 2010 11:56 am

Try these folks -- they are very helpful

http://www.oregonmotorcycleparts.com/index.html
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http://www.joncallihan.com
ehaughn
Maxi-Scooter Rider
Maxi-Scooter Rider
ehaughn


Number of posts : 131
Age : 55
Location : Norcross, GA
Points : 5337
Registration date : 2010-06-13

Hi Beam Break Out Connector Empty
PostSubject: Re: Hi Beam Break Out Connector   Hi Beam Break Out Connector I_icon_minitimeWed Dec 01, 2010 4:11 pm

Here is where I got all the parts from

5 Pin Relay and Harness - And it's waterproof
http://www.allelectronics.com/make-a-store/item/RLY-351/12V-SPDT-30-AMP-AUTOMOTIVE-RELAY//1.html

http://www.allelectronics.com/make-a-store/item/SRLY-2/SOCKET-FOR-AUTOMOTIVE-RELAY//1.html

In-Line Fuse 16 gauge
http://www.connectorsupply.com/catalog/automotive-and-marine-mini-blade-fuse-holder-p-82.html

H4 Male & Female
http://www.comagination.com/parts.htm

Molex 3 Pin Connectors - .062" Series
http://www.frys.com/product/1651418?site=sr:SEARCH:MAIN_RSLT_PG

PIAA Switch, Part # 74034
http://www.spoiledbiker.com/74034.html

Crimping Tool
Waldom, Part# W-HT-1921-P

For those who want a simplier version and do not want to create their own, check this out
http://www.electricalconnection.com/driving-lights/dl-1watt.htm

I have attached the wiring schematic

Let me know if you have any questions
Attachments
Hi Beam Break Out Connector AttachmentSwing Connector.jpg
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Last edited by ehaughn on Mon Dec 06, 2010 4:34 pm; edited 2 times in total
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ehaughn
Maxi-Scooter Rider
Maxi-Scooter Rider
ehaughn


Number of posts : 131
Age : 55
Location : Norcross, GA
Points : 5337
Registration date : 2010-06-13

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PostSubject: Re: Hi Beam Break Out Connector   Hi Beam Break Out Connector I_icon_minitimeSat Dec 04, 2010 9:48 pm

Giving this thread a boost as I added a wiring schematic and some other info.
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Cosmic_Jumper
Site Admin
Cosmic_Jumper


Number of posts : 4416
Age : 81
Location : damn near Philadelphia, PA
Points : 10593
Registration date : 2009-06-12

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PostSubject: Wiring Diagram    Hi Beam Break Out Connector I_icon_minitimeSun Dec 05, 2010 1:05 pm

Hey Erick

Thanks for sharing your excellent wiring diagram update and your parts source links for your Break Out Connector circuit.

It's also good to know that the whole thing is available pre-assembled from one source too ---as quite a few here on the forum don't have access to the tools to DIY.

Tim
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ehaughn
Maxi-Scooter Rider
Maxi-Scooter Rider
ehaughn


Number of posts : 131
Age : 55
Location : Norcross, GA
Points : 5337
Registration date : 2010-06-13

Hi Beam Break Out Connector Empty
PostSubject: Re: Hi Beam Break Out Connector   Hi Beam Break Out Connector I_icon_minitimeMon Dec 06, 2010 4:28 pm

I am making a correction on the design.

If you plan on using a switch, I would highly recommend using a relay with a diode. This will prevent reverse voltage spikes from the coil to your switch.

Here is the one I purchased.

http://www.allelectronics.com/make-a-store/item/RLY-351/12V-SPDT-30-AMP-AUTOMOTIVE-RELAY//1.html
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ehaughn
Maxi-Scooter Rider
Maxi-Scooter Rider
ehaughn


Number of posts : 131
Age : 55
Location : Norcross, GA
Points : 5337
Registration date : 2010-06-13

Hi Beam Break Out Connector Empty
PostSubject: Re: Hi Beam Break Out Connector   Hi Beam Break Out Connector I_icon_minitimeMon Feb 14, 2011 4:09 pm

Is anyone interested in this connector?

Let me know as I no longer need it.

I will be willing to sell at cost of parts plus shipping.

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