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 Cranks Strongly but Really Hard To Catch

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sonuvabug
Scooter Rider
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Number of posts: 58
Location: Mid-Western Ontario Canada
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Registration date: 2010-09-15

PostSubject: Cranks Strongly but Really Hard To Catch   Mon Aug 08, 2011 7:37 am

A couple of days ago my 2005 SW cranked over slowly a couple of times, then the starter slowed right down ... with no cranking.

I charged the battery (original I suspect) overnight, reinstalled it and same thing happened. I removed the battery and took it to the local auto store where their free battery load test indicated it should be replaced.

Bought a new FTZ-14s battery (a little higher rated than the OEM FTZ-12s) and installed it. Exactly the same physical dimension as the stock battery.

Last night after installing the new battery, the SW fired up like nobody's business. Only ran it for a about 30 seconds then shut it down. This morning, it cranked strong but took about 6 separate tries (about 5 seconds per cranking try/cycle) to get it to start. That was after playing with the throttle wide open, waiting 10 seconds in bewteen cranking cycles etc.

It finally started and I let it warm up for about 1 minute and then i turned it off and tried again. It turned over fine but wouldn't catch. I'm left scratching my head as this is the first time anything like this has happened with it. It usually catches instantaneously.

Thoughts ... or ideas as to what's up? ~ sonuvabug ~
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bigbird
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PostSubject: Re: Cranks Strongly but Really Hard To Catch   Mon Aug 08, 2011 9:12 am

Could be all kinds of things including, in no particular order:

1) poor fuel quality
2) faulty stator
3) faulty voltage regulator
4) faulty fuel pump/pressure regulator
5) poor electrical ground
6) faulty ignition coil
etc etc etc


You'll need a service manual to start running through the troubleshooting steps.
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sonuvabug
Scooter Rider
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Number of posts: 58
Location: Mid-Western Ontario Canada
Points: 692
Registration date: 2010-09-15

PostSubject: Re: Cranks Strongly but Really Hard To Catch   Mon Aug 08, 2011 9:24 am

Thanks BigBird ... I do have a Factory Service Manual to reference. I don't think it's the gas but that's as good a place to start as any.

I understood if the stator is gone ... then it wouldn't turn over. Am I wrong in thinking this? My gut tells me its related to fuel flow somehow but I'm not sure how to check this.

If it comes down to the electricky bits to trouble shoot ... then I am lost and I guess I'll turn it over the the local dealer to sort out.

I was really hoping for an answer like .... "that happened to me and all you have to do is this ... xxx ... and it'll be all better". cheers

Wishful thinking I guess.
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bigbird
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PostSubject: Re: Cranks Strongly but Really Hard To Catch   Mon Aug 08, 2011 9:35 am

sonuvabug wrote:

I understood if the stator is gone ... then it wouldn't turn over. Am I wrong in thinking this?


The stator is the stationary part of the generator that produces the magnetic field. The rotor is the moving part of the generator that has coils of wire that cut through the magnetic field, generating electricity. The reason I put down the stator is because the engine will certainly crank over from a fully charged battery, but may not have enough electricity available to fire the coil through the ignition system.

Always start with the simplest solution and work to the more complicated solutions.

How old is the gasoline?
Has the gasoline been sitting for a long period of time exposed to high temperatures?

If so, today's gasolines with alcohol added can stratify (separate) in the fuel tank causing all kinds of problems. If you think it could be a gasoline problem, syphon out as much as you can and get fresh gas in the tank.

If that doesn't help, then start with the ignition system. BTW, do you recall if any dashboard trouble lights illuminated once the engine did run?

That's all I have to offer until you start your troubleshooting.
Good luck, because in this case it sounds like luck will be a factor, as you state you have no electrical inclination.
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Cosmic_Jumper
Touring Scooter Rider
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Number of posts: 303
Location: damn near Philadelphia, PA
Points: 1449
Registration date: 2009-06-12

PostSubject: Re: Cranks Strongly but Really Hard To Catch   Mon Aug 08, 2011 10:00 am

You can check the fuel flow by disconnecting the fuel return line at the gas tank. Then putting the return line into a container --one quart/liter would be adequate-- and attempting to start the engine. A measured amount of fuel should collect in the container within a certain amount of time --you'll have to check the Manual for the specifics-- if there isn't enough fuel then you've got a problem in the fuel delivery system.

On another thought; has the weather in your area been excessive wet?...High humidity? If so you may well have tiny cracks in the ignition coil which are shorting out due to moisture and causing an erratic ignition failure.Once you get it running you could always spritz the coil with a spray bottle of water to see if there is any arcing going on. Of course you've got to remove the floor skirt, And doing that test in a dark garage or at night would help too.

WD-40 will help draw the moisture out of the coil. And a silicone spray will seal the coil once it is dry and back up running.

In as much as the coil is located under the right side floor skirt it can be susceptible to damage from curbside road grit and water puddles.

Let us know how you make out. Chances are pretty good that your local dealer won't know beans about your Silverwing but will be all too happy to play "maybe it's this..." with your money.

Hope this helps

Tim

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DennisB
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PostSubject: Re: Cranks Strongly but Really Hard To Catch   Mon Aug 08, 2011 10:04 am

Hi, If your started your scooter cold the enrichener probly kicked in and more gas was let into your combustion chamber, gas fouling your plugs just enough to make starting again hard to do. You should not need any throttle twisting during start-up, on this scooter...ever. It should start-up without touching the throttle... then let it warm up.
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Opalsboy
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PostSubject: Re: Cranks Strongly but Really Hard To Catch   Mon Aug 08, 2011 2:05 pm

Good suggestion Dennis... I had an experience while waiting to get on the ferry in North Carolina... rode the scoot up to the front of the loading line.. been running like new... killed the engine... waited for the port guy to tell me begin loading... I gave it gas, cranked and cranked.. long line behind me got me frustrated and I know I was giving it more and more throttle. Finally, dawned on me to take my hand off throttle, cranked right up. Never happened again.
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sonuvabug
Scooter Rider
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Number of posts: 58
Location: Mid-Western Ontario Canada
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Registration date: 2010-09-15

PostSubject: Re: Cranks Strongly but Really Hard To Catch   Tue Aug 09, 2011 9:09 am

Opalsboy wrote:
Good suggestion Dennis... I had an experience while waiting to get on the ferry in North Carolina... rode the scoot up to the front of the loading line.. been running like new... killed the engine... waited for the port guy to tell me begin loading... I gave it gas, cranked and cranked.. long line behind me got me frustrated and I know I was giving it more and more throttle. Finally, dawned on me to take my hand off throttle, cranked right up. Never happened again.


My expereince was exactly the opposite ... it only started after I opened the throttle wide open while cranking. Go figure!

Anyway, I tried to start my SW at noon yesterday, in the evening and again first thing this morning. All three times it fired up just fine like nothing ever happened.

This is somewhat relieving ... but also somewhat disconcerting because if it misbehaved once ... I'm thinkiing it could happen again and not in a convenient place like my garage.

I'll post here if it misbehaves starting again. ~ sonuvabug ~
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bigbird
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PostSubject: Re: Cranks Strongly but Really Hard To Catch   Tue Aug 09, 2011 9:19 am

sonuvabug wrote:

My expereince was exactly the opposite ... it only started after I opened the throttle wide open while cranking. Go figure!


Cranking with a wide open throttle generally shuts off the fuel injectors. This is done to clear a flooded engine. Sounds like your engine may have been running too rich. That might narrow down your problem to either fuel (pressure regulator leaking internally) or a sensor problem. If no trouble lights are illuminated on the dash I'd look into the pressure regulator. They have be known to fail. Dennis has experience with the symptoms and replacement of a faulty fuel pressure regulator.
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GaryL
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PostSubject: Re: Cranks Strongly but Really Hard To Catch   Tue Aug 09, 2011 9:50 am

My 2 cents... It sounds like cranking with a low battery, not once, but twice, flooded the engine (lots of fuel, but no spark from the weak battery). When the new battery was hooked up, it was still flooded, and when it finally did catch, it was not run long enough to clear the fouling of the plugs. Then all of the extra cranking probabaly flooded it again. Now that it's been run a while, it is back to normal, and IMO it will stay that way. I think, once again, Dennis B had the correct solution. Fuel injected engines do not need ANY throttle to start. True of my cars, the GoldWing, and now the SWing. If it had not been for the battery problem and this just spontaneously happened, I might agree with the other suggestions. However, as a long time troubleshooter, you always look at the last thing that happened as a starting point. cyclops
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Cosmic_Jumper
Touring Scooter Rider
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Number of posts: 303
Location: damn near Philadelphia, PA
Points: 1449
Registration date: 2009-06-12

PostSubject: Re: Cranks Strongly but Really Hard To Catch   Wed Aug 10, 2011 7:42 am

DennisB wrote:
Hi, If your started your scooter cold the enrichener probly kicked in and more gas was let into your combustion chamber, gas fouling your plugs just enough to make starting again hard to do. You should not need any throttle twisting during start-up, on this scooter...ever. It should start-up without touching the throttle... then let it warm up.


Dennis

I've looked all through the Service Manual for a "Cold Start Valve" or cold start "Enrichener" and I can't find anything.

We've got a similar "Cranks strong, but won't start" problem with a SW here in our group, so I'm anxious to find out more about the starting/fuel circuit so that this problem can be dealt with.

Needless to say, but all the local dealers seem to be blithering incompetents when it comes to SW service.

Regards,

Tim
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bigbird
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Location: Winnipeg Canada
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PostSubject: Re: Cranks Strongly but Really Hard To Catch   Wed Aug 10, 2011 7:54 am

Cosmic_Jumper wrote:


I've looked all through the Service Manual for a "Cold Start Valve" or cold start "Enrichener" and I can't find anything.


You won't find anything because the cold start enrichment is a function of the ECU injection mapping. It's in the firmware. It's not a separate hardware device.
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bigbird
Silver Wing Guru
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Number of posts: 2165
Location: Winnipeg Canada
Points: 3063
Registration date: 2010-05-02

PostSubject: Re: Cranks Strongly but Really Hard To Catch   Wed Aug 10, 2011 8:00 am

Cosmic_Jumper wrote:

We've got a similar "Cranks strong, but won't start" problem with a SW here in our group, so I'm anxious to find out more about the starting/fuel circuit so that this problem can be dealt with.


In a case of no start but good cranking the 2 most likely culprits
are spark and fuel. The easiest to eliminate is spark. Pull one spark plug, reconnect it to the lead, ground the plug against the cylinder head, crank the engine, and watch for spark.

If you've got a good spark then move on to fuel.
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sonuvabug
Scooter Rider
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Number of posts: 58
Location: Mid-Western Ontario Canada
Points: 692
Registration date: 2010-09-15

PostSubject: Re: Cranks Strongly but Really Hard To Catch   Wed Aug 10, 2011 8:05 am

GaryL wrote:
My 2 cents... It sounds like cranking with a low battery, not once, but twice, flooded the engine (lots of fuel, but no spark from the weak battery). When the new battery was hooked up, it was still flooded, and when it finally did catch, it was not run long enough to clear the fouling of the plugs. Then all of the extra cranking probabaly flooded it again. Now that it's been run a while, it is back to normal, and IMO it will stay that way. I think, once again, Dennis B had the correct solution. Fuel injected engines do not need ANY throttle to start. True of my cars, the GoldWing, and now the SWing. If it had not been for the battery problem and this just spontaneously happened, I might agree with the other suggestions. However, as a long time troubleshooter, you always look at the last thing that happened as a starting point. cyclops


I think you are spot on Gary. It now starts and runs with no issues. When I finally did get it started with the former (weak) battery, I shut it off after about 10 seconds ... probably not enough time to burn up all the excess fuel I had put into the system.

Thanks all for your advice and support. ~ sonuvabug ~
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MaxB
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PostSubject: Re: Cranks Strongly but Really Hard To Catch   Thu Aug 11, 2011 6:17 am

Weak battery, happened to a friend of mine recently. He changed to new battery and no more problem,

My theory is that during cranking , voltage drops below the threshhold that the ECM needs to work at and thus no spark or other controlled functions. (probably 9-10 volts)

MaxB
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