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 Help fuse keeps blowing

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RazorbackUofA
Scooter Rider
Scooter Rider
RazorbackUofA

Number of posts : 84
Age : 62
Location : Arkansas
Points : 761
Registration date : 2017-04-23

PostSubject: Help fuse keeps blowing   Mon Jun 11, 2018 4:41 pm

Ok ive checked my wiring i cant see any short or burn marks in wiring the circuit ive inspected as much as i can see, ive removed the back and panels exposing most of the wiring,

this was after i replaced the seals and bearings in the final drive, drove it 3 days and now this 10 amp fuse for the horn, tail lights, dash lites keeps blowing as soon as i turn egition on, theirs a direct short somewhere.

the engine will start and run, this circuit is for tail lights dash lights and horn.

also does anyone know if the clutch assembly can make a nose like something is loose in it, can hear it louder when get off the gas.

http://prntscr.com/jtsk03

http://prntscr.com/jtskil

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janitorj1
Scooter Rider
Scooter Rider


Number of posts : 92
Age : 65
Location : Folkston, GA
Points : 1717
Registration date : 2014-09-07

PostSubject: Re: Help fuse keeps blowing   Mon Jun 11, 2018 5:50 pm

This happened to me. There are a couple of very small gage wires that run over the belt housing. There's a tiny keeper for them on top of the housing. When you put the belt housing back on, those wires got in there and are pinched.


Let me know if that works.

Can't help with the clutch though...sorry.

Jon
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RazorbackUofA
Scooter Rider
Scooter Rider
RazorbackUofA

Number of posts : 84
Age : 62
Location : Arkansas
Points : 761
Registration date : 2017-04-23

PostSubject: Re: Help fuse keeps blowing   Tue Jun 12, 2018 2:12 am

will chk that in the am what fuse was it that was blowing for you?
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RazorbackUofA
Scooter Rider
Scooter Rider
RazorbackUofA

Number of posts : 84
Age : 62
Location : Arkansas
Points : 761
Registration date : 2017-04-23

PostSubject: Re: Help fuse keeps blowing   Tue Jun 12, 2018 1:34 pm

janitorj1 wrote:
This happened to me.  There are a couple of very small gage wires that run over the belt housing.  There's a tiny keeper for them on top of the housing.  When you put the belt housing back on, those wires got in there and are pinched.


Let me know if that works.

Can't help with the clutch though...sorry.

Jon

TY cheers bulls eye now all i have to do is repair wire and put everything back togeather ..... now i wonder why that happened to you and me and mabe others, defective NOT bad design YEP wire was not pinched but the route the wire went is to tight. will reroute wire and post pic.

http://prntscr.com/ju4yqp

http://prntscr.com/ju4z3j
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janitorj1
Scooter Rider
Scooter Rider


Number of posts : 92
Age : 65
Location : Folkston, GA
Points : 1717
Registration date : 2014-09-07

PostSubject: Re: Help fuse keeps blowing   Tue Jun 12, 2018 6:18 pm

It's not a bad design, it's us not paying attention to detail.

I am now VERY careful when going into my Swing. No extra hardware allowed on reassembly.

Jon
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