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 clutch replacement

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moonshiner
Scooter Rider
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moonshiner

Number of posts : 93
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PostSubject: clutch replacement    clutch replacement  I_icon_minitimeTue May 14, 2013 5:22 am

I don't see much discussion or info on the clutch ,how hard is it to change the clutch on the swing when you change the belt and variator ? do you need a special tool , dose it ever need replacement or maintenance ?

keith
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tinman
Silver Wing Guru
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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeTue May 14, 2013 11:08 am

The only thing needed for clutch maintenance is to sand the shoes with some sand paper or emery cloth to take the glaze off . Lock in the parking brake remove the nut and remove the clutch . Inside the bell there is a bearing that need to be grease with your finger and the end of the clutch where it sit's in the casing bearing for a dust seal.Other then that there is the clutch springs but not for a long time .I see no need for Dr pulley hit clutch unless for modification performance.There are different colour spring weights for rpm engagement.
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moonshiner
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moonshiner

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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeTue May 14, 2013 4:27 pm

Thanks Tinman ,

I have a virtually new OEM clutch , belt and variator on my parts wing to use to rebuild the drivetrain ....

keith

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moonshiner
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moonshiner

Number of posts : 93
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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeWed May 15, 2013 3:46 am

I replaced everything today , its scary , it rides like a brand new one , no vibration what so ever , as smooth as my goldwings if not smoother , you could push the belt together till it touched in the middle , has anyone had a belt that stretched and wore this much with out breaking ?

I think anyone with vibrations on a swing should look at the belt, variator and the clutch...

keith
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Silver Dave K
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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeFri Jul 11, 2014 4:15 pm

Can you install the HIT clutch with out a bunch of special tools? Any video's on line?
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yammer
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yammer

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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeFri Jul 11, 2014 6:38 pm

kreiseldave wrote:
Can you install the HIT clutch with out a bunch of special tools? Any video's on line?

It's not in english but you get the idea.



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Silver Dave K
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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeFri Jul 11, 2014 8:36 pm

I guess what your saying is yes you need special tools.
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Cosmic_Jumper
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Cosmic_Jumper

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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeFri Jul 11, 2014 8:58 pm

Wow, that's a beautiful tool. I wonder where it came from? It does not appear to be a 'official' Honda factory tool. It looks like that tool set adapts to both removing as well as reinstalling the clutch bell.

Tim
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bigbird
Silver Wing Guru
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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeFri Jul 11, 2014 10:19 pm

kreiseldave wrote:
Can you install the HIT clutch with out a bunch of special tools? Any video's on line?

The video shows the clutch inner being removed after the clutch outer and clutch itself have been removed from the rear drive. You don't need that special tool if you want to pull just the clutch. That special tool, or Honda's own special tool, is only needed to remove the clutch bell, or clutch inner, as it's called in the service manual.

Regarding installation of an HIT clutch, if the HIT uses the stock Honda clutch inner, then no special tools will be needed. AFAIK, the Dr. Pulley HIT clutch uses the stock Honda clutch inner. I have never installed or even seen a Dr. Pulley HIT clutch, so I could be wrong.

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Silver Dave K
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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeFri Jul 11, 2014 10:46 pm

Thank You! I am installing a HIT clutch.....
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yammer
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yammer

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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeSat Jul 12, 2014 1:07 am

Here's another video on clutch maintenance, again, not in English but very detailed.

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Cosmic_Jumper
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Cosmic_Jumper

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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeSat Jul 12, 2014 3:33 am

kreiseldave wrote:
Thank You! I am installing a HIT clutch.....

Pretty straight forward replacement. No special tools required. You may want to get a hooked, T-handled, spring puller so that you can remove the clutch and push-pin springs easier to sort out the initial and lock-up engagement to your liking.

If the instructions which came with your HIT kit aren't clear on the matter, all the springs are interchangeable between the clutch and the push-pins. Lighter on the clutch, heavier on the push pins.

Tim
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Silver Dave K
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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeSat Jul 12, 2014 6:11 pm

Thanks so much for the help!
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Siataukreg
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Siataukreg

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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeSun Jul 16, 2017 9:00 pm

Does anyone know what the thread size of the clutch drum is or where to get a tool to remove the drum
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lloyd193
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lloyd193

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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeSun Jul 16, 2017 11:07 pm

siataukreg wrote:
Does anyone know what the thread size of the clutch drum is or where to get a tool to remove the drum

Honda's service manual list the part number for the great tool used to remove and install the clutch bell, I have used mine for many years and it works today as well as it did 15 years ago. Happy motoring lloyd 193. swing
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Siataukreg
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Siataukreg

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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeSun Jul 16, 2017 11:16 pm

do you know the part no for it ?
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Cosmic_Jumper
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Cosmic_Jumper

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PostSubject: Re: clutch replacement    clutch replacement  I_icon_minitimeMon Jul 17, 2017 1:57 am

siataukreg wrote:
do you know the part no for it ?

Thread size is 40mm x 1 mm

Part # 07ZMC-MCT0100 or 07MC-MCTA100 (USA only)

I have no idea why the part # difference for USA.

Tim
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