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 Dr Pulley Slider Installation

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Gar Gentry
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PostSubject: Re: Dr Pulley Slider Installation   Sun Oct 23, 2011 12:54 pm

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bigbird
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PostSubject: Re: Dr Pulley Slider Installation   Sun Oct 23, 2011 3:03 pm

Old Limey wrote:
Many thanks for all this information Bigbird,it really is educational. Am i right in thinking you either have Rollers or Sliders in the Variator? i think this is were iam getting a little confused by reference to both.Do either require any form of lubrication when they are fitted. Smile


I replaced the stock Honda rollers last year first with a J. Costa variator. It is a very different type of variator than the stock Honda variator. This year I replaced the J. Costa with Dr. Pulley sliders in conjunction with the stock Honda variator. I have tried three different weight sets of Dr. Pulley sliders, first 28gr, then 26gr, and today 24gr.

No lubrication of either rollers or sliders is required or recommended.

My full report on the 24gr follows.


Last edited by bigbird on Sun Oct 23, 2011 4:10 pm; edited 1 time in total
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bigbird
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PostSubject: Re: Dr Pulley Slider Installation   Sun Oct 23, 2011 3:19 pm

Today I took the Swing for a longer ride of 50km to test out the Dr. Pulley 24gr sliders. I won't be doing any more experimenting with any different weights, as I have now nailed it for me.

The 24gr allows the engine to rev up to about 4k rpm during moderate acceleration. This keeps the engine on its sweet spot of ample torque with no vibration or belt slap. The heavier sliders (26gr and especially the 28gr) cause the varaitor faces to move together at a lower rpm, forcing the drive belt higher up on the faces. This keeps the engine rpm lower on acceleration, causing leisurely acceleration, more vibration, and lugging. The 24gr have less centrifugal force on the variator ramp, slowing the squeezing of the drive faces until almost 4k rpm is reached. This is easier on the engine under heavy throttle due to less lugging. The Swing engine's torque peak is at 5k rpm. That is where the engine runs most efficiently.
As soon as the throttle is rolled off to maintain a steady cruising rpm, the rpm fall just as they did with the 26gr and 28gr. Cruising rpm is identical for all sliders. At 100 km/h indicated (62.5 mph) the engine is at a steady 4.5k rpm. At 110 km/h indicated, the engine sits at 4.9k rpm.

I'll be selling my 26gr sliders and am very happy with the performance of my Swing. I know many of you are content with the stock Honda rollers. But if you want a very smooth quiet drivetrain with better low speed acceleration and low highway cruising rpm, take a long look at the Dr. Pulley sliders.
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Old Limey
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PostSubject: Re: Dr Pulley Slider Installation   Mon Oct 24, 2011 10:12 am

Thanks once again for doing all the research and experiments for us,Bigbird, this will certainly save me a lot of time and trouble in the future
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TxS'wingrider64
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PostSubject: Re: Dr Pulley Slider Installation   Tue Oct 25, 2011 2:10 pm

OK. I'm sold on the 24g sliders (almost) Smile . I only have one question, and the answer may be in here somewhere, but I haven't found it. As I understand it, the lower weight of the slider (24g vs 26 or 28g) allows for higher rpms during take-off, but the same rpms at highway speeds. Does this mean that your effective top-end speed is the same, no matter which weight slider you use? And, if so, would your fuel economy be about the same, on mostly highway driving? (OK, two questions!) pig
Thanks,
Tracy
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bigbird
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PostSubject: Re: Dr Pulley Slider Installation   Tue Oct 25, 2011 3:24 pm

TxS'wingrider64 wrote:
Does this mean that your effective top-end speed is the same, no matter which weight slider you use? And, if so, would your fuel economy be about the same, on mostly highway driving? (OK, two questions!) pig
Thanks,
Tracy


My take on that would be yes, and yes.
The sliders do not affect the power output of the engine, only the gearing at different engine rpm.
Once the variator ramp is fully extended, which will occur at anywhere from 2800-4000 rpm depending on the weight of the sliders, the belt is squeezed to its highest point between the drive plates. That will be the lowest front drive ratio. (perhaps 5 turns of the engine to 1 turn of the belt)
When accelerating from a stopped or slow speed, the belt is at the bottom of the drive plates, and the ratio might be 10 turns of the engine to 1 turn of the belt.
So as you can see, the sliders just change the gear ratio. Top speed will be determined by HP and drag. The Swing will never pull to redline, as it's way under geared for that to happen. If you were going down a steep grade or with a 60 mph tailwind, then you might hit redline. Your corresponding speed would likely be 130+ mph.
As for fuel consumption while cruising, same thing. All slider weights will still obtain the same gear ratio once the variator ramp is fully extended. You may see slightly more fuel consumption if you're heavy into the throttle at low road speeds. The lighter sliders will allow the engine to rev higher with an accompanying increase in acceleration.
Hope this helps.
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TxS'wingrider64
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PostSubject: Re: Dr Pulley Slider Installation   Tue Oct 25, 2011 5:51 pm

Thanks, Bigbird. That's my understanding of it, as well. I just wanted to make sure. I tried to order 24g sliders from BuggypartsNW today, but they are apparently out of stock. I considered buying your 26g sliders, instead, but think I will be happier waiting on the 24's.
Thanks again,
Tracy
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bigbird
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PostSubject: Re: Dr Pulley Slider Installation   Tue Oct 25, 2011 6:29 pm

TxS'wingrider64 wrote:
Thanks, Bigbird. That's my understanding of it, as well. I just wanted to make sure. I tried to order 24g sliders from BuggypartsNW today, but they are apparently out of stock. I considered buying your 26g sliders, instead, but think I will be happier waiting on the 24's.
Thanks again,
Tracy


My pleasure to help if I can.
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johnd
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PostSubject: Re: Dr Pulley Slider Installation   Thu Nov 17, 2011 7:57 am

Good morning.
It is really very simple. rollers role and sliders slide. Ha Ha Smile
The rollers that came originally in your scooter are 28g and are round. The sliders are more triangular in shape and do not require any type of lubrication. Although some, including my self use a small amount of dry graphite powder on the sliders when installing.

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Daboo
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PostSubject: Re: Dr Pulley Slider Installation   Thu Nov 17, 2011 8:56 am

Actually...they both slide. Smile

Chris
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Vealie
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PostSubject: Re: Dr Pulley Slider Installation   Fri Nov 18, 2011 11:15 am

I just installed the 26g sliders and they are fab! Moved the torque nicely down the rev range. Accelerating going up hill is no a pleasure not a chore. But BigBird, could you explain how this works. I was trying to explain it but failed miserably.
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bigbird
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PostSubject: Re: Dr Pulley Slider Installation   Fri Nov 18, 2011 11:55 am

Vealie wrote:
I just installed the 26g sliders and they are fab! Moved the torque nicely down the rev range. Accelerating going up hill is no a pleasure not a chore. But BigBird, could you explain how this works. I was trying to explain it but failed miserably.


Not sure what part you want me to explain.
The torque of the engine (max at 5k rpm) stays the same. That's a function of the engine design. The sliders change the spacing between the front drive plates of the variator. The more spacing between the plates, the lower the belt rides and the slower the belt turns. There is less belt speed but more mechanical advantage available, so the engine is allowed to rev higher while accelerating,giving the impression of more power and torque. As the Swing speed increases, the front drive plates now move closer together from the centripetal force of the crankshaft spinning the sliders out against the variator ramp. The variator ramp pushes the moveable inner drive face against the fixed outer drive face. This narrowing of the space between the front plates pushes the belt towards the outside of the plates, effectively increasing the diameter of the belt loop at the varoator. The belt now rotates farther for every engine revolution, turning the rear drive farther, thus lowering engine rpm as the Swing's speed increases.
The difference between the stock rollers and the new sliders is that the rollers push the variatior ramp in a linear fashion. They do not allow higher engine rpm at low forward speeds. The shape of the sliders, not round but stepped, allows a non-linear response to increasing engine rpm, thus changing the front gear ratio in the variator to match the throttle demand at low Swing speeds.

This series of pictures may help you understand the relationship between the variator ramp and the inner drive face:
http://www.buggypartsnw.com/bpnw-info-center-introduction/23-dr-pulley-slider-weight-installation

Next is a J. Costa animation. It works the same as Dr. Pulley sliders, except pins push the front drive plates together instead of sliders. Note the relationship between the spacing of the drive plates and the position and speed of the front of the belt. It should all make sense, I hope:

http://www.youtube.com/watch?v=y-QqHE0bNjw&feature=related
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BlackFly
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PostSubject: Re: Dr Pulley Slider Installation   Fri Nov 18, 2011 12:03 pm

A little Dr. Pulley animation:



But in reality the dark grey part is fixed and the light grey part is moving (thats that part which pushes the belt outwards)
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bigbird
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PostSubject: Re: Dr Pulley Slider Installation   Fri Nov 18, 2011 12:36 pm

Good job Blackfly, that's what I was looking for.
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DaveR
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PostSubject: Re: Dr Pulley Slider Installation   Fri Nov 18, 2011 4:25 pm

Thanks to all of you who have had input on the "Sliders". I have a question.
I weigh about 215 and with my riding gear probably at some where around 240. I carry about 25 lbs of gear, extra tire plug kit, compressor etc so I am probably about 265 lbs plus give or take. I ordered the 26 sliders and have not received them yet out of Oregon. About $60.00 ttl. I have 24,500 miles on my 2005 Swing. I have "Metzler" tires. Now, Vealie you just put in 26 sliders do you think I will be happy with them? I have not checked the tolerance of the plates etc. but have a new belt installed at 18000 miles.
Old Dave in Western Nebraska altitude 3965 but run to altitudes of 12000 feet when I go over into Colorado. Smile
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Vealie
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PostSubject: Re: Dr Pulley Slider Installation   Mon Nov 21, 2011 1:33 am

I regularly have to climb a long steep hill and the Wing would struggle. It would labour and feel like I wanted to change down a gear. With the 26g sliders the slight change in rpm gives it that little bit more and I can get up the hill and even slightly accelerate.

It's the centrifugal forces I can't explain, this thread is getting longer all the time so I'll have a read back through it.
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DaveR
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PostSubject: Re: Dr Pulley Slider Installation   Fri Nov 25, 2011 5:08 pm

I installed the 26g Dr Pully Sliders in my 2005 Swing and "understood" they would improve my gas mileage. . . Wrong! I think it is smoother etc but I am still disappointed with the mpg. What do I need to ck next to get better mpg?
Old Dave Sad
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bigbird
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PostSubject: Re: Dr Pulley Slider Installation   Fri Nov 25, 2011 5:20 pm

DaveR wrote:
What do I need to ck next to get better mpg?
Old Dave Sad


I'm pretty sure you already know the answers to your question. But for those who don't, there are things you have control over, such as less throttle while riding, slower speeds, proper tire pressure, and things you don't, such as air temperature, wind speed and direction, winter blend gasoline, etc.
The two most important issues this time of year are the gasoline blends and ambient temps. To counteract those, either slow down or take it easy on acceleration.

Just be glad you can ride this time of year. I'd gladly sacrifice 10 mpg to ride right now.
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DaveR
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PostSubject: Re: Dr Pulley Slider Installation   Sat Nov 26, 2011 6:00 pm

Exactly what is the advantage of each of the weights? I have the 26g in my 2005 I do like the way it performs now better than the stock rollers. Which of the Dr Pully sliders is most recommended and why?
Old Dave
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The Scootist
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PostSubject: Re: Dr Pulley Slider Installation   Sat Nov 26, 2011 6:08 pm

Dave:
The way the weights work is this:
Lower weights give you better accelleration, but a bit less mpgs. Heavier weights give you better cruising mpgs, but a little less accelleration. Most guys are opting for weights in the 22g to 26 g range depending on their riding style and other factors like rider weight, and elevation.
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Dr Pulley Slider Installation

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