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 Complete brake failure - Another Update

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john grinsel
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PostSubject: Re: Complete brake failure - Another Update   Sat Feb 19, 2011 4:41 am

My take your wife needs to ride more, learn to sensitive to "funny" feeling of bike as you go along-----causes, maybe dirt/sand/salt....use of power washer. Boiling brake fluid, probably does not allow system to be pump up until system cools.


Bike is not high mileage, maybe not used enough. Could have been fatal.


John Grinsel
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lcseds
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PostSubject: Re: Complete brake failure - Another Update   Thu Feb 24, 2011 12:47 pm

Update 2. The shop had replaced the front brake pads and fluid and the brakes seemed fine. They also were going to contact Honda about the event and ensure warranty coverage. A fellow from Honda called me and apologized for the event and is having the shop replace all components related to brakes. Calipers, pads, ABS, rotor, etc. He is looking into what may have happened. I am happy they are going for the overhaul. If it was a stuck piston on the caliper, it is possible this could happen again. Not a confidence builder.
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Pendragon
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PostSubject: Re: Complete brake failure - Another Update   Thu Feb 24, 2011 12:59 pm

Good thing that Honda is going to honor it's warranty; I think you will be happy with the result, but if at all possible, see if you can find out what they think the problem originally was. Ride safe!

Pendragon
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bigbird
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PostSubject: Re: Complete brake failure - Another Update   Thu Feb 24, 2011 1:09 pm

lcseds wrote:
Update 2. The shop had replaced the front brake pads and fluid and the brakes seemed fine. They also were going to contact Honda about the event and ensure warranty coverage. A fellow from Honda called me and apologized for the event and is having the shop replace all components related to brakes. Calipers, pads, ABS, rotor, etc.


This isn't likely a case of Honda being overly generous, it's a case of Honda covering their a$$. If the dealer did the repair and your brakes failed again catastrophically, you or heaven forbid, your estate, would be able to sue both the dealer and Honda for a king's ransom.
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lcseds
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PostSubject: Re: Complete brake failure - Another Update   Tue Apr 12, 2011 1:47 pm

After seven weeks, the Swing is back home. Entire brake system replaced sans two pieces of brake line which Honda was unable to get to the dealer. Honda wanted the entire system sent to them as a single assembly for evaluation, but since so much time had passed, and I was getting royally pissed, they went without the two brake hoses and got the machine wrapped up.
$3500 in parts and labor was billed to Honda. Everything is new and brakes feel great. They replaced everything, right down to the levers. I hope for the safety of myself and my wife, this does not happen again.
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pancho
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PostSubject: Re: Complete brake failure - Another Update   Tue Apr 12, 2011 4:50 pm

Thank GOD no one got hurt, please post what the problem was. Thanks
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bigbird
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PostSubject: Re: Complete brake failure - Another Update   Tue Apr 12, 2011 5:04 pm

pancho wrote:
Thank GOD no one got hurt, please post what the problem was. Thanks


No one, including Honda themselves, knows. That's why Honda wanted all the parts sent back to their engineering dep't. Honda will NEVER tell the dealer, owner, or the public what the problem was unless it involves a safety recall or TSB. These issues are the responsibility and property of Honda, and are considered confidential issues.
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lcseds
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PostSubject: Re: Complete brake failure - Another Update   Tue Apr 12, 2011 5:14 pm

I never expected to know about what failed. Honda can't have that kind of PR being spread. I can only hope that our case is of some use to them. But in reality, these Silverwings have been out and about for 9 years. We have had two, an 07 and 09. I've done a lot of time on Silverwing related forums and don't recall seeing this issue. I was VERY surprised at this failure.
But hey, this is why engineers capture samples, either for common failures or those that are rare. That's how designs get better.
Nobody was hurt, and maybe some part will be improved in the future.
And while this was in for repair, I bought a new Honda NT700. I have faith this was an isolated incident.
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KurtPerthWA
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PostSubject: Re: Complete brake failure - Another Update   Tue Apr 12, 2011 5:17 pm

This site has a good write up re Brake fade and associated problems.

http://www.torquecars.com/articles/brake-fade.php

Earlier this year I experienced severe rear brake fade on the MuZ. Scary to say the least. As the fluid is fairly old I suspect water contamination to be the culprit.
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tonylumps
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PostSubject: Re: Complete brake failure - Another Update   Wed Apr 13, 2011 2:45 am

Frozen calipers are most likely to happen after your bike has not been ridden for a while It happened to me on one bike and a Pick-up truck I had But I could feel the Brakes locking up. Someone who is not that savvy on Mechanics would not think about it and keep riding until the brakes heat up and think there is something wrong with the throttle. Take heed The first couple of rides check for free wheel at every stop sign or Red light. Losing brakes Totally,Now thats scary


Last edited by tonylumps on Wed Apr 13, 2011 7:21 am; edited 1 time in total
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papa johns
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PostSubject: Re: Complete brake failure - Another Update   Wed Apr 13, 2011 6:04 am

The service recommends changing brake fluid. Why does brake fluid go bad? Is it this unseemly boiling?
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MikeO
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PostSubject: Re: Complete brake failure - Another Update   Wed Apr 13, 2011 6:21 am

Basically it's because most brake-fluid is hydroscopic and absorbs water over a period of time.
Unlike brake-fluid, water is compressible so if there's too much, pulling on the brakes merely compresses it so doesn't apply the brakes.

I understand that the new fluid doesn't absorb water but isn't suitable for ABS brakes if the older stuff was used previously - any water in the system remains.

I stand to be corrected. Smile

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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bigbird
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PostSubject: Re: Complete brake failure - Another Update   Wed Apr 13, 2011 7:25 am

MikeO wrote:

Unlike brake-fluid, water is compressible so if there's too much, pulling on the brakes merely compresses it so doesn't apply the brakes.


The problem with water in brake fluid is twofold:
1) Water has a much lower boiling point than brake fluid, so in cases of prolonged braking where the disc, pads and caliper heat up. the water boils, turns into a vapour, and of course all braking force is lost. Water vapour is very compressible, pure brake fluid is not.
2) Water allows steel components to rust. Oxidation of the internal brake parts leads to internal hydraulic leaks and loss of braking performance.
Those are the main reasons why brake fluid needs to be changed on a regular basis.
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buddy19520
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PostSubject: Re: Complete brake failure - Another Update   Thu Apr 21, 2011 1:52 pm

I know that, on an automobile, that there is a hole in the top of the cap on the master cylinder resevoir to allow for changes in the volume of fluid. This hole allows moisture to mix with the fluid.

Where on our Silverwing disc brakes does the moisture get in?

I bought my bike used at six years old. I had the fluid changed about two months ago. It might (repeat: might) feel a little firmer at the lever, but I couldn't swear to it. My point is that, at eight years old, the original fluid still worked well.
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Tagg
Silver Wing Rider
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PostSubject: Re: Complete brake failure - Another Update   Thu Apr 21, 2011 5:40 pm

Reservoirs have an expandable bladder inside the cap. This is to prevent, ostensibly, the air and brake fluid from dancing together. Your car has them, so does your Silverwing!
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buddy19520
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PostSubject: Re: Complete brake failure - Another Update   Thu Apr 21, 2011 8:00 pm

So where does the moisture come from?
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honda_silver
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PostSubject: Re: Complete brake failure - Another Update   Thu Apr 21, 2011 9:34 pm

buddy19520 wrote:
So where does the moisture come from?


http://www.silverwing600.com/t1687-front-brake-check#14029

_________________
Bill - Georgetown TX 07 Silver Wing ABS

Clearview w/vent, Givi E96/TB19/E52 with Admore Lighting, Alaskan Leather, Wrist Rests, 3M Solas tape, K&N air, Hyperpro spring, Grip Puppies, Airhawk, Utopia backrest, Stebel, Apexcone HIDs, StingerZ LEDs (w/Backoff WigWag), Knight Rider Sequential LED, NGK Iridium, Power Commander III, Manic Salamander, Saeng mirrors, Garmin Zumo 660, Dark-Side Sumitomo Tire

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buddy19520
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PostSubject: Re: Complete brake failure - Another Update   Mon Apr 25, 2011 6:13 pm

honda_silver wrote:
buddy19520 wrote:
So where does the moisture come from?


http://www.silverwing600.com/t1687-front-brake-check#14029


I'll take that as a partial answer.

If the system is not hermetically sealed, and moisture can get in at joints and seals, wouldn't you have brake fluid getting OUT at those same joints and seals?

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honda_silver
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PostSubject: Re: Complete brake failure - Another Update   Mon Apr 25, 2011 8:39 pm

buddy19520 wrote:
If the system is not hermetically sealed, and moisture can get in at joints and seals, wouldn't you have brake fluid getting OUT at those same joints and seals?


Kinda of like a Gore-Tex jacket will not allow the large rain droplets in, but Gore-Tex allows for evaporation and is breathable allowing the evaporated moisture out.

If the H-2-0 molecule are smaller than the brake fluid ... then it would allow evaporated moisture in without letting brake fluid out.





_________________
Bill - Georgetown TX 07 Silver Wing ABS

Clearview w/vent, Givi E96/TB19/E52 with Admore Lighting, Alaskan Leather, Wrist Rests, 3M Solas tape, K&N air, Hyperpro spring, Grip Puppies, Airhawk, Utopia backrest, Stebel, Apexcone HIDs, StingerZ LEDs (w/Backoff WigWag), Knight Rider Sequential LED, NGK Iridium, Power Commander III, Manic Salamander, Saeng mirrors, Garmin Zumo 660, Dark-Side Sumitomo Tire

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buddy19520
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PostSubject: Re: Complete brake failure - Another Update   Thu Apr 28, 2011 8:31 am

Now that is making sense! Thanks for the explanation.
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Honigschmidt
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PostSubject: Re: Complete brake failure - Another Update   Wed Jul 13, 2011 2:10 pm

lcseds wrote:
After work I talked to my wife a little more. Some other strange happenings also. Half way to work, after stopping at a light, she said the throttle response was poor. She cranked the throttle to max to try and get 45 mph out of it. When she released, she said more than engine braking was at work. It tried to stop....quickly. Shortly after that it began to shake. Thinking she had a tire going down, she pulled into a gas station. After checking the tires, the brake levers failed. So I guess it was not as dangerous as I had thought (she was a little upset this morning, so I didn't go for all the details at that time).
No ABS or other warning lights. This should be interesting to hear about as it seems as though the brakes were stuck on leading to the throttle and braking issue. Yet the dead brake levers indicate there may be no fluid. If the fluid was leaking, the brakes should not have been "engaged". And then the wobble, which may be something different. Lot's going on here, some seem related, some don't make sense.
This is the first safety related failure I have had after 25 years of motorcycling and 7 different bikes. We had a 2007 Silverwing for about a year and it was flawless. The 2009 that failed today still has a few weeks of warranty left (if it applies to this situation), so it is at my Honda dealer. Too bad there are two dozen other bikes there now also as the weather in NC, US is finally coming up into the 60's. Many are blowing the dust off and bringing the bikes in for a spring service. Not sure when then will look at ours. I will come back here and report the findings. Thanks for the opinions. It is indeed a little bizarre.


I have a 2003 Honda Silverwing with a Voyager trike kit that I have had for about three years that just did this same thing to me yesterday.

My Wife and I just got back from a fairly long bike trip from Sacramento to Mount Shasta and it really gave the bike a workout keeping up with freeway speeds and mountain roads… But nothing went wrong on our trip thank God.

A few days after our trip I took my daughter out for dinner on the bike. We got their Ok but when trying to leave the place I noticed a huge lack in speed when trying to rev. I checked the parking break and it was not on. I thought at first it was just uneven ground as the trike kit has three in back and the middle tire can get that way at times… so I gave it little thought.

We stopped off at our church to see a friend, but when trying to leave, the bike would not move.

Same symptoms as the original poster had. Whatever I tried, even manually pushing it, the bike was locked into place. The parking break seems very loose when pushing it in and out, but nothing I did would unlock the bike.

For better or for worse I finally gave up and called a tow truck to get me and my daughter home. I cringed when they hooked it up through the back and pulled it upwards, forcing the tires to either grind in place or slowing force move.

When they got me home I helped in getting the bike down. Now, I don't know if it was the force movement, but the bike moved as usual and I was able to ride it to the back of the driveway. The parking break was stiffer as it always had been in the past.

My mind boggles on how this could have happened, and it's made me feel a tad less safe on that bike. Thankfully I ran into this past post that was able to shed some light on the matter.

Question though: What maintenance should I preform on the bike to make sure this does not happen again? Break fluid change? Piston maintenance? I'm at a loss… I am just so thankful this did not happen in Shasta, or on the road.
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honda_silver
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PostSubject: Re: Complete brake failure - Another Update   Wed Jul 13, 2011 9:57 pm

Honigschmidt wrote:
What maintenance should I preform on the bike to make sure this does not happen again? Break fluid change?

I would do a complete brake fluid change with a Mighty Vac vacuum brake bleeder ... just in case there is bubbles in the line. This removed even the toughest bubble that I could not get out via pumping the brakes.

I would use Honda brake fluid. I tried using a synthetic Valvoline brake fluid ... but later switched back to the Honda brake fluid. I could feel the difference.

Honigschmidt wrote:
Piston maintenance?

I would definitely clean the pistons with a tooth brush, then push them back in carefully.

Then after everything is together lay on the ground with a flashlight and have someone pump the brakes and make sure all pistons are moving to contact the brake pad.

Then go for a ride ... work the brakes good. Put the Silverwing on the centerstand and see if both the front and rear wheels move freely without dragging the brakes excessively.

_________________
Bill - Georgetown TX 07 Silver Wing ABS

Clearview w/vent, Givi E96/TB19/E52 with Admore Lighting, Alaskan Leather, Wrist Rests, 3M Solas tape, K&N air, Hyperpro spring, Grip Puppies, Airhawk, Utopia backrest, Stebel, Apexcone HIDs, StingerZ LEDs (w/Backoff WigWag), Knight Rider Sequential LED, NGK Iridium, Power Commander III, Manic Salamander, Saeng mirrors, Garmin Zumo 660, Dark-Side Sumitomo Tire

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Honigschmidt
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PostSubject: Re: Complete brake failure - Another Update   Thu Jul 14, 2011 9:22 am

[quote="honda_silver"]
Honigschmidt wrote:
What maintenance should I preform on the bike to make sure this does not happen again? Break fluid change?


Thanks very much for the tips. I appreciate the insight and help.

Glad to hear this is something that can be maintained.

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bigbird
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PostSubject: Re: Complete brake failure - Another Update   Thu Jul 14, 2011 11:38 am

honda_silver wrote:
Honigschmidt wrote:
What maintenance should I preform on the bike to make sure this does not happen again? Break fluid change?

I would do a complete brake fluid change with a Mighty Vac vacuum brake bleeder ... just in case there is bubbles in the line. This removed even the toughest bubble that I could not get out via pumping the brakes.

I would use Honda brake fluid. I tried using a synthetic Valvoline brake fluid ... but later switched back to the Honda brake fluid. I could feel the difference.

Honigschmidt wrote:
Piston maintenance?

I would definitely clean the pistons with a tooth brush, then push them back in carefully.



First of all, what Bill recommends has unfortunately nothing to do with your parking brake. The parking brake is mechanically operated from the front of the bike by a cable, not hydraulic fluid. You will need a shop manual to run through the various parts and adjustments to fix whatever is ailing your parking brake.

Also, I suggest never touching any brake components, especially a cylinder or piston, with a toothbrush. There's too much risk of destroying a highly machined smooth finish.

Regarding brake fluid, DOT 5 is silicone based. The Swing requires DOT 4, never DOT 5. Silicone brake fluid aerates easily and will give a mushy lever feeling. DOT 5 is only used in high temp racing applications where the brake fluid is changed after every race. Just because a fluid is silicone based does not necessarily make it better.

Whether you use Honda, Shell, Mobil, STP, whatever kind of brake fluid, it's all the same. DOT 4 is DOT 4. Buy the cheapest, which certainly isn't Honda.
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honda_silver
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PostSubject: Re: Complete brake failure - Another Update   Thu Jul 14, 2011 1:49 pm

Honigschmidt wrote:
lcseds wrote:
After checking the tires, the brake levers failed.

I have a 2003 Honda Silverwing with a Voyager trike kit that I have had for about three years that just did this same thing to me yesterday.


bigbird wrote:
First of all, what Bill recommends has unfortunately nothing to do with your parking brake.


Correct it deals with the brake levers failing which is far more critical then then parking brake failing.

bigbird wrote:
Also, I suggest never touching any brake components, especially a cylinder or piston, with a toothbrush. There's too much risk of destroying a highly machined smooth finish.


I have done the same for my cars and never had a problem ... and I keep my vehicles for their entire life.

I consider the risk of brake failure to be greater than the risk of cleaning the cylinder in place with toothbrush bristles. If you have a compressor you could use light pressure from compressed air ... though you would have to make sure you do not blow out the cylinder and dust boots which could be worse.

_________________
Bill - Georgetown TX 07 Silver Wing ABS

Clearview w/vent, Givi E96/TB19/E52 with Admore Lighting, Alaskan Leather, Wrist Rests, 3M Solas tape, K&N air, Hyperpro spring, Grip Puppies, Airhawk, Utopia backrest, Stebel, Apexcone HIDs, StingerZ LEDs (w/Backoff WigWag), Knight Rider Sequential LED, NGK Iridium, Power Commander III, Manic Salamander, Saeng mirrors, Garmin Zumo 660, Dark-Side Sumitomo Tire

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kbcmdba
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PostSubject: Re: Complete brake failure - Another Update   Fri Jul 15, 2011 12:21 am

This is clearly one we ought to keep an eye on. Thanks for posting!!!
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