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 Plug - Body Part

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Cosmic_Jumper
Super Scooter Rider
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Registration date: 2009-06-12

PostSubject: Re: Plug - Body Part   Wed Mar 17, 2010 8:21 am

Mike

Check out the Givi site. IIRC their Tunnel Bag mounts in
the same location. I'm not sure if they use some type of clip, or
velcro.

******************

Kurt

Is your side stand override switch mounted to the OEM plug, but the plug is put in backward?
Nice job mounting those other switches. Did you have to make oval holes to mount them? What are they used for?

Tim
'03 Silverwing, Cosmic Jumper
Philadelphia
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MikeO
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PostSubject: Re: Plug - Body Part   Wed Mar 17, 2010 9:06 am

Thanks, Kurt.
I'm not sure of the front mounting on the Givi bag but the back uses webbing and plastic buckles which require a strap.

The sticky Velcro is a farce on the Oxford bag.
I had a long correspondence with the man at Oxfords who swore blind he'd made it stick on the X9 tunnel.
I contacted 3M who make it and their man said (off the record) that the glue they used would never in a million years stick to the plastic!

I have had yet another thought about my mount:

I have thought I would use a webbing strop fixed (somehow) in the hole left by the plug.
So......what does anyone think about my drilling a small hole on the inner sides of the hole, sliding in a piece of something - either ally tube or a bit of the fibreglass whip aerial I just happen to have (already butchered to make short flag-poles), drilling a hole towards each end and fastening it with split pins. The strop will loop round it and have a plastic hook or buckle (both of which I have) dangling down on the other end to which I can attach the bag (which comes with a plastic buckle on the right end and to which I can add a D-ring.....yes, I've got one the correct size ).

If I'm boring you just tell me to stop and I will!

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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honda_silver
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PostSubject: Re: Plug - Body Part   Wed Mar 17, 2010 9:43 am

MikeO wrote:
The sticky Velcro is a farce on the Oxford bag.
I had a long correspondence with the man at Oxfords who swore blind he'd made it stick on the X9 tunnel.
I contacted 3M who make it and their man said (off the record) that the glue they used would never in a million years stick to the plastic!


If you use a strong something like JB Weld (epoxy) between the velcro and the Oxford bag ... it should work. I was able to even stick JB Weld to a mirror.

_________________
Bill - Georgetown TX 07 Silver Wing ABS

Clearview w/vent, Givi E96/TB19/E52 with Admore Lighting, Alaskan Leather, Wrist Rests, 3M Solas tape, K&N air, Hyperpro spring, Grip Puppies, Airhawk, Utopia backrest, Stebel, Apexcone HIDs, StingerZ LEDs (w/Backoff WigWag), Knight Rider Sequential LED, NGK Iridium, Power Commander III, Manic Salamander, Saeng mirrors, Garmin Zumo 660, Dark-Side Sumitomo Tire

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Cosmic_Jumper
Super Scooter Rider
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PostSubject: Re: Plug - Body Part   Wed Mar 17, 2010 7:25 pm

MikeO wrote:

I have thought I would use a webbing strop fixed (somehow) in the hole left by the plug.
So......what does anyone think about my drilling a small hole on the inner sides of the hole, sliding in a piece of something - either ally tube or a bit of the fibreglass whip aerial I just happen to have (already butchered to make short flag-poles), drilling a hole towards each end and fastening it with split pins. The strop will loop round it and have a plastic hook or buckle (both of which I have) dangling down on the other end to which I can attach the bag (which comes with a plastic buckle on the right end and to which I can add a D-ring.....yes, I've got one the correct size


Mike

I think that it will be a classier looking installation with a Bungee Buddy in that plug location.

Tim
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KurtPerthWA
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PostSubject: Re: Plug - Body Part   Thu Mar 18, 2010 6:03 am

Att Tim,

re "Is your side stand override switch mounted to the OEM plug, but the plug is put in backward?
Nice job mounting those other switches. Did you have to make oval holes to mount them? What are they used for?"


I'm not sure what you mean re plug, but I did wire into the 2 wires on the Side Stand OEM switch side of the plug. I then ran 2 wires back up to the overide switch. With the switch in the down position(stand down) it lights up so I can see it is activated. A separate circuit is used to power the LED

The other switches required a STD size round hole (13mm/1/2")
From left to right,

1/ Fan overide, RED, The LED also lights up when the fan is on via the thermo switch. so I can see when it is on as well.

2/ Rear view camera/monitor. Yellow. Still having a wiring problem (low volts... waiting till next time the tupperware comes off)

3/ Not wired, Green, probably will be used for Aux lighting.

4/ Radio system RED.
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Cosmic_Jumper
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PostSubject: Re: Plug - Body Part   Thu Mar 18, 2010 7:01 pm

KurtPerthWA wrote:
Here's my setup, it the switch with LED that I used for the side stand overide.






Fits like a glove, hey


Kurt

I was referring to the thing below the ignition switch and the 4 aux switches.Is that a switch mounted in place of the body plug?

It appears to be a switch that is mounted inside the body line. It kinda looks as if the body plug that would normally fill that location has been put in backward and then a switch (or something) mounted to the body plug.

Tim
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KurtPerthWA
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PostSubject: Re: Plug - Body Part   Fri Mar 19, 2010 12:48 am

No actually its an off the shelf square switch, I filed it back on one edge to fit the indent. Your suggested method may work well too
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MikeO
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PostSubject: Re: Plug - Body Part   Fri Mar 19, 2010 12:51 am

Does the bit of plastic shroud with the plug/switch in come off easily? I can't see any screws and I've almost completely lost my nerve when it comes to taking off panels for the first time.

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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jdeereanton
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PostSubject: Re: Plug - Body Part   Fri Mar 19, 2010 2:21 am

MikeO,

Seems like I remember it is a friction mount. There are very small clutches, but they won't break as you "pry" the thing loose.

_________________
Dale
Huntsville, AL

2 x 2005 - Hers & His
Boots, socks, underwear, pants, t-shirt, jacket, gloves, & helmet.

http://www.youtube.com/user/jdeereanton

Riding on "Just Basic Shocks" - My shocks, while completely functional, have never even been nominated for an award.
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MikeO
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PostSubject: Re: Plug - Body Part   Fri Mar 19, 2010 2:28 am

Thanks, Dale.
I'm very grateful for all the help, suggestions and patience from everyone - it's a good place to be.

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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DennisB
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PostSubject: Re: Plug - Body Part   Fri Mar 19, 2010 6:10 am

Hi Mike,

If you would like, you can remove your right glove box and reach in and just push the little plug out with your finger.
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MikeO
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PostSubject: Re: Plug - Body Part   Fri Mar 19, 2010 6:13 am

Ah! Didn't make myself clear enough.

I meant to refer to the whole panel in which the plug is, the panel which is under the steering column.

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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DennisB
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PostSubject: Re: Plug - Body Part   Fri Mar 19, 2010 6:30 am

Silly Me....I really should try to keep up, but the topic is "Plug - Body Part".

I have replaced that center panel before on my scooter and it is a pain. You need to take the front of the scooter apart to take out the left glove box.
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MikeO
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PostSubject: Re: Plug - Body Part   Fri Mar 19, 2010 6:54 am

Thanks, Dennis.

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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MikeO
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PostSubject: Re: Plug - Body Part   Mon Mar 22, 2010 9:41 am

Job jobbed!

The bag arrived this morning - Cortech Super Mini Tank Bag in black (not the magnetic one).

http://www.tourmaster.com/xcart/product.php?productid=142

Having pondered the mounting for some time with not a little help from here, I came up with the following solution:

Two lengths of ½" diameter aluminium tube - 2" and just under 1"
One length of 1" wide black webbing
Three 3mm pop-rivets with washers
Plastic buckle (comes with the bag)

The method isn't exactly as I write it but it's easier to explain this way:

I placed the two lengths of tube side by side - if you look at them end on they look like a figure 8.

Using one rivet, I attached the end of the webbing to the shorter piece of tube, wrapped it under the longer piece and rivetted it again so the longer tube was trapped in place.
I then put a rivet through the webbing into the longer piece so it can't slip out.
Then I threaded the other end of the webbing through the hole left after I'd removed the plug from behind the hole (having removed the LH cubby).

The webbing comes over the top of the top/shorter piece of tube so there's no direct pull on the closest rivet.

The shorter piece of tube is in the recess where the plug sits and the longer piece pulls up against the sides of the hole.

I then slipped the male end of a plastic buckle on to the webbing - the strap cannot now fall back through the hole - and triumphantly clipped the bag into place! The female bit is already attached to the end of the bag.

I've threaded the webbing through the buckle a couple of extra times so it's fixed, non-adjustable and unable to wriggle itself off.
I've heat-sealed the two ends of webbing to prevent them from fraying.

Because the webbing is marginally wider then the hole, it didn't fall out when I was fiddling with the buckle so it's not going to rattle about if I'm not using the bag.
The bag itself rests on the tunnel so most of the weight won't be on the webbing, just located by it.

The bag swings to the side so I can get at the petrol flap and there's a gap between bag and seat sufficient for me to have a bit of step-thru left.

Thanks again for all the help and suggestions.
I'm really pleased as well because I can quickly restore the bike to 'normal', having altered nothing and drilled no holes.

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke


Last edited by MikeO on Sat Mar 27, 2010 9:06 am; edited 3 times in total
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MikeO
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PostSubject: Re: Plug - Body Part   Fri Mar 26, 2010 5:59 am

Happy to report that the mount and bag exceed expectations.
We popped into Holland for lunch yesterday - 35 minutes ride there and 90 back via the coast - and the bag hung motionless the whole time.
We had quite heavy rain and strong wind for the last half-hour and still the bag neither moved nor got wet.

I've used the two remaining buckles in the harness and a length of webbing to make a detachable shoulder-strap, enabling me to carry the bag over my shoulder when I shouldn't leave it on the bike.

I'm a very happy, self-satisfied bunny!

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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KurtPerthWA
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PostSubject: Re: Plug - Body Part   Fri Mar 26, 2010 6:22 am

pics??????
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MikeO
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PostSubject: Re: Plug - Body Part   Fri Mar 26, 2010 8:29 am

I'll take a couple tomorrow of the bag on the bike, the shoulder strap and mock up a few of the 'manufacturing process' of the hook.

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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MikeO
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PostSubject: Re: Plug - Body Part   Sat Mar 27, 2010 5:29 am

Sixteen pictures downloaded.
The first two are mis-labelled 'Picture 1 & 2'; should be
'Scooter-Bag Hook 1 & 2'

Picture 1 includes the two bits of wooden dowel cut to length I used to demonstrate the method. They are ¾" in diameter.
The aluminium tube in the picture is ½" in diameter.


The cigarette lighter was use to seal the ends of the webbing.

The Savlon was to soothe my wrist, grazed on the edge of the hole where the left-hand cubby resides!

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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MikeO
Site Admin


Number of posts: 1585
Age: 62
Location: Western Europe
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Registration date: 2009-06-29

PostSubject: Re: Plug - Body Part   Wed Mar 31, 2010 8:22 am

Used the shoulder-strap in earnest on Sunday - works a treat.

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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MikeO
Site Admin


Number of posts: 1585
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Registration date: 2009-06-29

PostSubject: Re: Plug - Body Part   Fri Apr 02, 2010 1:14 am

pics??????

Yes, Kurt - they're there - all 16 of them - but no-one's made any comment, good or bad!

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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KurtPerthWA
Silver Wing Expert
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PostSubject: Re: Plug - Body Part   Fri Apr 02, 2010 3:57 am

Yeah, all good. I did look the first chance after you posted them. pity it doesn't have a visitor counter on them. I spose all your descriptions made questions redundant. I like the way you can swing the bag out of the way to fuel up. OOOH I didn't mean that pun either!
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MikeO
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PostSubject: Re: Plug - Body Part   Fri Apr 02, 2010 5:05 am

Thanks, Kurt.
In fact, I think there is a 'View Count'.
I didn't think about the explanation being as comprehensive as that.

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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MikeO
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Age: 62
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PostSubject: Re: Plug - Body Part   Tue May 04, 2010 4:16 am

A brief update - the hook and bag are proving even better than I'd hoped and have survived a trip to the UK.

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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MikeO
Site Admin


Number of posts: 1585
Age: 62
Location: Western Europe
Points: 2617
Registration date: 2009-06-29

PostSubject: Re: Plug - Body Part   Sat Nov 13, 2010 3:19 am

Pictures - they disappeared from my album at some point:

The first picture shows everything needed for the job.

I used wooden dowel instead of the aluminium tube and drawing-pins for rivets for demonstration.

http://ojznhw.bay.livefilestore.com/y1pbot29_W2rRUjvxmiUNGUSgEqrers_MhFYq0Xt2eJv0HgdHV6agMeU6ER1x-oOvJj-H4q6isGtCB6_2uhcTJElO5sNuVrqSF2/All%20Camera%20Pictures%20624.jpg?psid=1

http://ojznhw.bay.livefilestore.com/y1pKLmneE6J1P8bjF-18egnN0zDLh0Qch5LCLbJA85pjByg5m6Rx6tmpyEeO1VBclfA2JxvIlcNEvEhT45i9IHEeLCeRysrEBI-/All%20Camera%20Pictures%20625.jpg?psid=1

http://ojznhw.bay.livefilestore.com/y1pfpX-2iep5WkphamPQeZ8WvG9icOvioVf6h7hV55cNjn3tQB9mH7SWFbVZgdzdizGMf0m570cqLRgun7KC9XRcpZ_aKdCEs5i/All%20Camera%20Pictures%20626.jpg?psid=1

http://ojznhw.bay.livefilestore.com/y1p0SODeutn0OC-hPZLPHfoRSJ340m4Z76_nmx8jBQx9RP6kmbg8kTsQdZaNbcW-f7TG9C-po1SbEVL2GIGnQ1_Q99OHrjk6jG5/All%20Camera%20Pictures%20627.jpg?psid=1

http://ojznhw.bay.livefilestore.com/y1pWC6FjcXs4Az6ZWLgn7cSsKmRE7zczzNuTxyjKzQoduRwgCnZbZyFTNVQZvvEOZ5xMFf6si_1DOBsJak1RgOFDsbaJVX68x5Y/All%20Camera%20Pictures%20628.jpg?psid=1

http://ojznhw.bay.livefilestore.com/y1pIOyqsh_KDQ8ONnPld3Xz8DwhIfNaYouZotVKEjRtsaK8AWhFxdznwwb11OTGy8wHPUlZ8TBhxcuC1_oL33BrJ-izx-e8YDcp/All%20Camera%20Pictures%20629.jpg?psid=1

http://ojznhw.bay.livefilestore.com/y1puBsoEyEGk1yyXOxrdBGAYJaZycDGPgDXCDPgWHTexJLmUIo8ImUWGlyuFcvQ6AVSYrh99-X8M7xtU9KW9eRO6KAt41BFhpVO/All%20Camera%20Pictures%20630.jpg?psid=1

http://ojznhw.bay.livefilestore.com/y1pHT1QwFE57-hOKhVaoHuDhVlKxnM_N-w5jwRb1EiYmBGzLlbP1sS1v3YqaAKMBbh27N1rnM5oeCWyjqwrrQi1KN8iZFjXXBvH/All%20Camera%20Pictures%20610.jpg?psid=1

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Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

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"All that is necessary for the triumph of evil is that good men do nothing."
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spritwing
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PostSubject: Re: Plug - Body Part   Sat Nov 13, 2010 8:40 am

Very nice MikeO, where did you come across the driver backrest?
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honda_silver
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PostSubject: Re: Plug - Body Part   Sat Nov 13, 2010 12:15 pm

spritwing wrote:
Very nice MikeO, where did you come across the driver backrest?


Utopia backrest ( http://www.utpr.com/silverwingnew.html ) ... which makes a huge difference.

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Bill - Georgetown TX 07 Silver Wing ABS

Clearview w/vent, Givi E96/TB19/E52 with Admore Lighting, Alaskan Leather, Wrist Rests, 3M Solas tape, K&N air, Hyperpro spring, Grip Puppies, Airhawk, Utopia backrest, Stebel, Apexcone HIDs, StingerZ LEDs (w/Backoff WigWag), Knight Rider Sequential LED, NGK Iridium, Power Commander III, Manic Salamander, Saeng mirrors, Garmin Zumo 660, Dark-Side Sumitomo Tire

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PostSubject: Re: Plug - Body Part   Sat Nov 13, 2010 5:09 pm

Thanks, Bill.
It's not cheap but it's the dog's! Smile

_________________
Mike - Riding on the right - riding for pleasure!

'09 Silverwing 600 - 'The Winged Express' - Delta Blue, ABS, Heated Grips, Givi Airflow Screen, Utopia rider's backrest, Givi pillion backrest & E52 Topbox, Cortech Super Mini Tank Bag as a tunnel-bag, Starcom Digital Comms System.

www.x9ownersclub.co.uk - for all Maxi-Riders who want to RIDE!

"All that is necessary for the triumph of evil is that good men do nothing."
Edmund Burke
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rogerscoot
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PostSubject: Re: Plug - Body Part   Wed Feb 16, 2011 4:16 pm

Fixing to plastic......get a packet of screen fixing screws...these come with rubber expanding nuts. Just drill a hole the right size for the nut to slip through; then fix anything, eg D ring, bracket or webbing and clip to the 5mm bolt and fasten it down. Use this to fasten bags, etc to plastic. Try to ensure any pull is at right angles, and not in a direct line trying to pull the nut out. ...just my sixpenny worth
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