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Hi, I'm JeffR and started this site for other Silver Wing owners or others interested in the Silver Wing, to post stories, ask about problems, and to share knowledge about the SWing. Please join and be active in the site. Thanks, JeffR !!!
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 J. Costa Variator

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JeffR
Silver Wing Guru
Silver Wing Guru


Number of posts: 1261
Age: 51
Location: Fremont, Ca
Points: 1776
Registration date: 2008-12-20

PostSubject: J. Costa Variator   Tue Dec 23, 2008 3:58 pm

Just wondering if others have installed the J. Costa variator too. I installed mine over a year ago and it really improves the performance of the SWing. I think it is also a bit smoother and it sure does make the acceleration immediate as soon as you give it throttle. It seems to take the lag out of the bike when twisting the throttle.

I bought mine at scootertrap.com and also have a pictorial there. I will be putting them on this site too, along with others. If others have done this mod or are wanting too just chime in and tell us how you like it or if it is worth doing. I know I won't go back.



Ride safe,

JeffR



http://www.4shared.com/file/77483927/844fdf75/J_Costa_Pin_Replacement_and_Belt_Replacement_612kb.html[url][/url]

_________________
Ride safe,

JeffR

2007 Silver Wing (30,000 miles)
2005 Majesty 400 (sold 12,500 miles)
2004 Reflex (sold 3,500 miles)

Givi Windshield, top case, vista cruise, power commander, dr pulley sliders, air hawk seat pad, (J. Costa not installed now), kevlar belt


Last edited by JeffR on Sat Jan 17, 2009 10:09 pm; edited 2 times in total
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Hondarider47
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Location: Seattle, WA
Points: 591
Registration date: 2008-12-27

PostSubject: Tell me More   Sun Dec 28, 2008 11:29 am

My wife's 2003 really has a lag when taking off from a stop, tell me more about the J. Costa Variator and how it works. She would be thrilled if the lag was gone.

Bob
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Bernardo
Super Scooter Rider
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Location: Buckinghamshire, United Kingdom
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PostSubject: Re: J. Costa Variator   Sun Dec 28, 2008 2:55 pm

Well Jeff like you, having fitted the J costa I wouldn't go back! In a nutshell these are the things I've discovered about it, having had it fitted for about 6 months or so... :D

Major change in performance, more noticeable than any of the other Mods I have had fitted, including the power commander and exhaust. Top speed improved from about 90mph (indicated 97) to 105 (indicated 117). Smile

Acceleration improved from about just over 7 seconds to about 6 seconds. Noticeable lift of the front end when accelerating (until I got progressive springs.. Smile (sorry no wheelies!) Acceleration seems improved across the range, and at full throttle the Swing gets up to about 80 mph before begining to tail off a little, but still goes hard till 100mph (true speed). Last 5mph takes a bit longer..!

Belt slap appears to have completely gone Smile

Throttle response seems improved, with a little less twist needed for the same performance Smile

Low speed handling better, as the drivetrain seems to respond quicker. Easier to burble along at low speed (walking speed) blipping the throttle without putting feet down Smile

The J Costa is definitely a bit noiser, but in a good sporty kinda way... Smile

Revs a little higher at low speeds, but at 70 mph revs a little less than stock. Thus fuel consumption gets hit.... Crying or Very sad My average of 45 dropped to about 42mpg, but that said, if cruising at 70 mph plus, then fuel consumption is slightly improved over stock. If you hustle especially around town with starting and stopping, fuel consumption can dip into the high thirties Crying or Very sad

But and this is a big BUT, you can fit other Mods that will improve the fuel economy... A power commander! Alas thay ain't that cheap.....

Verdict: the J Costa transformed my Swing, and significantly improved performance, albeit at a slight overall loss in mpg, but IMHO, worth it. If you are considering changing the variator to improve fuel economy, then maybe best to go for the Malossi Multivar which gives you a choice of weights to use, and so is more tweakable to your desired riding style. The J Costa comes as is, and already optimized, no tweaking needed, or warranted! However as noted above, a power commander and individualised mapping will improve your MPG. Well, it did mine anyway! bounce

_________________
Happy Riding! Best wishes, Bernardo

Nurture faith, hope, and tolerance in the human condition. Live in the moment!
Remember, your future potential is only as free as your own prejudice and perception.
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DenGraham
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PostSubject: Re: J. Costa Variator   Sun Dec 28, 2008 9:51 pm

Bernardo,
Thank you for a great post. I have been thinking seriously about pulling off the cover just to clean and inspect my 06. It only has 6,400 miles on it but it lacks what I used to have with my CB750 a long time ago. It sounds like the J. Costa Variator would be the way to go. Thanks for your comments.
>> Dennis
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JeffR
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PostSubject: Re: J. Costa Variator   Sun Dec 28, 2008 10:03 pm

Dennis,

Like Bernardo said, it really is the best mod you can do to get the most performance. It is also very simple to install. I have a Pictorial that shows the steps if you do decide to do it. I have heard that J. Costa may start making different weights for it one day but are too busy just trying to keep up with the stock supplies.

When I first put it on I was disappointed with the mpg's but then I realized that I was giving it the same amount of throttle as before, with the stock variator, and you don't need to do that. Giving the same amount of throttle from a stop gets you going much quicker so you can ease up on the throttle to get the same amount of acceleration as the stock set up.

_________________
Ride safe,

JeffR

2007 Silver Wing (30,000 miles)
2005 Majesty 400 (sold 12,500 miles)
2004 Reflex (sold 3,500 miles)

Givi Windshield, top case, vista cruise, power commander, dr pulley sliders, air hawk seat pad, (J. Costa not installed now), kevlar belt
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DenGraham
Scooter Rider
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Number of posts: 65
Age: 63
Location: The Gardens RV Village, Crossville TN
Points: 606
Registration date: 2008-12-24

PostSubject: Re: J. Costa Variator   Sun Dec 28, 2008 10:22 pm

Thanks Jeff. I love your photos. What a great job. I remember getting work done on one of my vehicles to improve the gas mileage but the increased power was so much fun that I didn't gain a thing...but I did get there quicker. I appreciate your comment about letting off on the accelerator. Good advise. Thanks.
>> Dennis
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maxiscooter
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Registration date: 2008-12-24

PostSubject: Re: J. Costa Variator   Mon Dec 29, 2008 2:03 am

On a side note, I've read that the Majesty with the J.Costa transforms from a true slug into a sportbike. Try 0-60 in 10 seconds stock, 6.7 with the Costa! That's a huge change!

I'd say they're worth it. But Majesty owners report a loss of fuel mileage as well. You don't get something for nothing I guess.
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Bernardo
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PostSubject: Re: J. Costa Variator   Mon Dec 29, 2008 6:32 am

DenGraham wrote:
Bernardo,
Thank you for a great post. I have been thinking seriously about pulling off the cover just to clean and inspect my 06. It only has 6,400 miles on it but it lacks what I used to have with my CB750 a long time ago. It sounds like the J. Costa Variator would be the way to go. Thanks for your comments.
>> Dennis


I can see you on the slippery slope of "lets soup up the S'wing, and hang the cost" !! Twisted Evil

I'm a born again biker, and bought the scoot for commuting after a long period of no riding at all.... I found it was so much fun, that it eventually became something of a project, and I set out to try and get improved performance more reminiscent of my biking days. I used to have a BMW K100RT, over twice the horsepower as the S'wing. Anyway to cut a long story short, although the S'wing is much improved to the point it can and will keep up with bigger and more powerful bikes on the road (unless you are hanging out with the local petrolhead ton up club!!) it still lacks the brutal low down acceleration of a similar/bigger bike. So after test riding loads of machines, bikes and scoots I decided to get a bike aswell to satisfy my craving for that 0-60 mph 4 second rush..... Actually the top bikes are doing it in about 3 seconds...! Problem was I'd already spent a lot of the money on the scoot. And of all the bikes I rode nothing can touch it for comfort, practicality and commutability... Besides I think it's awesome now and am certainly not going to trade it in....! So once I'd established riding a bike/scoot back as a long forgotten / mislaid favourite hobby,( and could justify spending more money!) I looked at some of the older but reliable and cheaper bikes around the 80-100bhp mark and quite fancied a Honda VFR 750. Eventually I was real lucky and got a cracking deal on a really good condition Yamaha XJ900 Diversion, ironically for about the same money as all the mods I had done to the S'wing. (will post more on the mods in the next week or so) However the Yamaha is in that good a condition, I'm loathe to ride it in poor weather! So although it's more a workhorse kinda bike it spends most of its time in the garage looking pretty, and awaiting sunny spells, and Sunday rides.... The only thing that the S'wing can't do which the yamaha can is the brutal accleration thing and top speed, (the Yam does about 125-130mph). That however is a different story as I don't want an out and out wheelie machine cos I figure I'd be going too fast all the time and lose my license. Both the S'wing and Yamaha are such capable machines that they are happy to cruise and don't have that "go faster" temptation thing going on all the time, and although they can hustle if the mood takes you, they are happy to just cruise. I guess the final proof of the pudding is that I use the S'wing 90% of the time! But it is Winter.... Be interesting to see if my riding habits change in the warmer weather.

_________________
Happy Riding! Best wishes, Bernardo

Nurture faith, hope, and tolerance in the human condition. Live in the moment!
Remember, your future potential is only as free as your own prejudice and perception.
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DenGraham
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Number of posts: 65
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PostSubject: Re: J. Costa Variator   Thu Jan 01, 2009 8:37 am

Thanks Bernardo,
Say, are you going to do a write up on the progressive springs? Again, my old machine had a lot of weight in the front end which is lacking on the Silver Wing. Or, should I just crank up the rear shocks?

_________________
>> Dennis
2006 Silver Wing
Cee Bailey Windshield, Quad LED License Frame, Brake Light Modulator, Extended Mirrors, J Costa
Wish List: Top Case, Passenger Back Rest, Helmets that match, Front Springs, Zumo 660
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Bernardo
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PostSubject: Re: J. Costa Variator   Fri Jan 02, 2009 7:57 am

DenGraham wrote:
Thanks Bernardo,
Say, are you going to do a write up on the progressive springs? Again, my old machine had a lot of weight in the front end which is lacking on the Silver Wing. Or, should I just crank up the rear shocks?


Just posted a new thread on the progressive springs... :D

_________________
Happy Riding! Best wishes, Bernardo

Nurture faith, hope, and tolerance in the human condition. Live in the moment!
Remember, your future potential is only as free as your own prejudice and perception.
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JeffR
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PostSubject: Re: J. Costa Variator   Fri Jan 02, 2009 8:57 am

Maxiscooter,

I know a couple of people who started out with the Malossi on their Majesty and then installed the J. Costa. They said that the difference betwen the stock and the Malossi is about the same as the difference between the Malossi and the J. Costa.

_________________
Ride safe,

JeffR

2007 Silver Wing (30,000 miles)
2005 Majesty 400 (sold 12,500 miles)
2004 Reflex (sold 3,500 miles)

Givi Windshield, top case, vista cruise, power commander, dr pulley sliders, air hawk seat pad, (J. Costa not installed now), kevlar belt
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JeffR
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Age: 51
Location: Fremont, Ca
Points: 1776
Registration date: 2008-12-20

PostSubject: Re: J. Costa Variator   Sat Jan 17, 2009 9:24 pm

Hondarider47 wrote:
My wife's 2003 really has a lag when taking off from a stop, tell me more about the J. Costa Variator and how it works. She would be thrilled if the lag was gone.

Bob


Bob,

I just read your post and am sorry I haven't responded to you about this. The J. Costa looks and is designed different than the stock variator and the Malossi variator. I'm not really sure exactly how it works, since it uses pins and not rollers, but it sure does work. There are a few things I really like about the J.Costa:

1) It really improves the performance of the Silver Wing in all rpm ranges.
2) It takes the lag out when you are taking off from a stop.
3) It gives you more engine braking, which is really great in the mountains and when coming up on traffic or stop signs. The stock variator gives some engine breaking but you get more with the J. Costa IMHO.
4) I think it smooths the ride out some. This is of course subjective but it just seems a bit, albeit a small bit, smoother.
5) If you like to go fast, over 80 indicated, you will be running at lower rpm's than the stock. Some get lower rpms' than I do and I wish I was one of those people too.

The one thing you need to think about if you, or your wife, installs the J.Costa is to be careful when accelerating from stop signs or lights. If you give the same amount of throttle you will take off much quicker. My mpg's went down pretty good since I wasn't thinking about this. When I started to concentrate about taking it easy on the throttle my mpg's went back to normal.

Sorry for not responded back to you earlier Bob but I just didn't see your post, but I did see the ones after Bernardo's post. If you look up my pictorial you will see a better view of the J.Costa, but no one that has installed one has regretted it, as far as I know.

_________________
Ride safe,

JeffR

2007 Silver Wing (30,000 miles)
2005 Majesty 400 (sold 12,500 miles)
2004 Reflex (sold 3,500 miles)

Givi Windshield, top case, vista cruise, power commander, dr pulley sliders, air hawk seat pad, (J. Costa not installed now), kevlar belt
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jdeereanton
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PostSubject: Re: J. Costa Variator   Sun Jan 18, 2009 4:37 am

Regarding the drive train - In addition to the J-Costa variator there is a Malossi clutch. It seems that most who have replaced the OEM variator have left the OEM clutch in place. Am I wrong with this assumption? Anyone replace both and what was the impact on economy and durability? I do understand that there would be a significant performance increase, but am most interested in the rpm reduction at mid and high speed cruising.

_________________
Dale
Huntsville, AL

2 x 2005 - Hers & His
Boots, socks, underwear, pants, t-shirt, jacket, gloves, & helmet.
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Bernardo
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PostSubject: Re: J. Costa Variator   Sun Jan 18, 2009 6:38 am

I've spent so much money now on my S'wing that I don't think I'll bother with the clutch... Besides I saw it when my local dealer changed the variator, and its one hefty piece of kit...... I'll warrant as with most honda parts it's over engineered, so I don't think the extra power from the other mods is going to wear it out in a hurry....

IMHO you are not really gonna benefit from any improved economy by fitting a J costa unless you regularly are traveling at 70mph plus. Furthermore with the extra performance afforded by the J costa, it's really hard to not use it, if you know what I mean.... It just feels way too good to not twist that throttle that bit more than you really need....

If you want improved economy, then go for a power commander.... I'll post a review that I've written sometime.

_________________
Happy Riding! Best wishes, Bernardo

Nurture faith, hope, and tolerance in the human condition. Live in the moment!
Remember, your future potential is only as free as your own prejudice and perception.
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vito
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PostSubject: Re: J. Costa Variator   Sat Feb 21, 2009 5:07 pm

What can I expect in the way of cost to have my dealer order the J. Costa variator and install it on my SW?
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